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Siemens provides MES for world's largest coal terminal 

西門子為全球最大的煤礦碼頭提供MES系統(tǒng)

July 27, 2007 - Richards Bay Coal Terminal Company Ltd. has engaged the Siemens Industrial Solutions and Services Group (I&S) to equip the world's largest coal terminal in South Africa with a Manufacturing Execution System (MES). In addition to monitoring of the production level, the system also enables planning on the business level, thus ensuring a high degree of efficiency in manufacturing facilities. Thanks to its modular design, it will be easy to expand the system in future when necessary. Commissioning is scheduled to take place end of 2008.

7月27日消息——里查德灣煤礦有限公司已經(jīng)簽訂西門子工業(yè)解決方案和服務(wù)集團(tuán)(I&S)為其在南非的全球最大的煤炭碼頭裝備制造執(zhí)行系統(tǒng)(MES)。該系統(tǒng)除了監(jiān)測(cè)生產(chǎn)水平之外，還將為業(yè)務(wù)方面作計(jì)劃，因而確保了生產(chǎn)車間較高的效率。由于其模塊化設(shè)計(jì)，將來在需要的時(shí)候可以容易地?cái)U(kuò)展該系統(tǒng)。試運(yùn)行預(yù)計(jì)在2008年底進(jìn)行。

The Richards Bay coal terminal exports around 72 million metric tons of coal per year. An expansion program is intended to increase the annual capacity to over 90 million metric tons by 2009. The deep-water port is in the north of KwaZulu-Natal province on the east coast of South Africa. The coal supplies come from mines in the hinterland and are transported to the terminal via a 560 kilometer-long railway network. On arrival, up to 5500 metric tons of coal can be unloaded every hour and temporarily stored in coal tips with a total capacity of over 6 million metric tons. The quay of the terminal is 1.6 kilometers long and has five moorings at which four ship loaders load up to 400,000 metric tons of coal per day. In the meantime, around 700 ships a year are handled and can be loaded with up to 11,000 metric tons of coal per hour.

里查德灣煤礦每年出口大約7200萬噸煤炭。公司計(jì)劃到2009年的時(shí)候?qū)⒛瓿隹诹繑U(kuò)大到超過9000萬噸。這個(gè)深水港口位于南非東海岸夸祖魯-納塔爾省的北部，煤炭來源于內(nèi)地的礦山并通過一條560千米長(zhǎng)的鐵路網(wǎng)絡(luò)運(yùn)輸?shù)酱a頭。到達(dá)時(shí)，每小時(shí)有多達(dá)5500噸的煤炭被卸下來，而臨時(shí)堆存的煤炭總量超過6百萬噸。該煤炭碼頭長(zhǎng)1.6千米，有五個(gè)系泊處，四架船用裝載機(jī)每天可以裝載40萬噸煤炭。同時(shí)，每年大約操作700艘船只，每小時(shí)可以裝載多達(dá)1萬1千噸的煤炭。

As part of the expansion program, Siemens is equipping the coal terminal with an MES (Manufacturing Execution System), which coordinates and monitors all movements of raw materials. The flow of information covers the arrival and storage of the raw material, handling and internal order processing, as well as flexible processing of the key production figures for the management level. In this way, it is possible to facilitate the economically efficient achievement of business objectives. Apart from production management, the system efficiently controls order processing in respect of incoming and outgoing material.

作為擴(kuò)建計(jì)劃的一部分，西門子為該煤炭碼頭裝備一套MES（制造執(zhí)行系統(tǒng)），協(xié)調(diào)和監(jiān)控原材料的所有運(yùn)轉(zhuǎn)。信息流涵括原料的到達(dá)和儲(chǔ)存，處理和內(nèi)部訂單的處理，以及用于管理的關(guān)鍵生產(chǎn)圖表的靈活處理。這樣，就可能幫助經(jīng)濟(jì)有效地實(shí)現(xiàn)商業(yè)目標(biāo)。除了生產(chǎn)管理之外，這個(gè)系統(tǒng)還有效地控制原料的進(jìn)出的訂單處理。

The most important feature of the system is Simatic IT Framework, the Siemens platform for MES. Thanks to the data integration service, the gap between the existing ERP (Enterprise Resource Planning) system and the monitoring level is closed. The entire production process is displayed on a screen in a clear graphic display. Integrated KPI (Key Performance Indicators) and OEE (Overall Equipment Efficiency) libraries, equipped with monitoring and reporting functions, lead to more transparency in the process. The all-inclusive display of all the process enables forward-looking planning and rapid decision-making by the management. These features allow migrating all RBCT operations- and planning functions step by step into the Simatic IT platform in future. This, in turn, results in increased productivity and greater availability.

該系統(tǒng)最重要的特點(diǎn)是Simatic IT 構(gòu)架，西門子的MES平臺(tái)。由于數(shù)據(jù)集成服務(wù)，現(xiàn)有ERP（企業(yè)資源計(jì)劃）系統(tǒng)和監(jiān)測(cè)水平之間的差距已經(jīng)消除。整個(gè)生產(chǎn)流程都在一個(gè)清楚的圖表顯示器上顯示出來。集成的KPI（關(guān)鍵績(jī)效指示器）和OEE（全設(shè)備效率)庫，配上監(jiān)測(cè)和報(bào)告功能，使得流程更加透明。所有流程的全部顯示使得管理層可以做出未來計(jì)劃和快速地作出決策。這些特點(diǎn)使得里查德灣煤礦的所有運(yùn)作以及計(jì)劃職能在將來可以逐步地轉(zhuǎn)移到Simatic IT平臺(tái)。這樣，反過來增加了生產(chǎn)力和更大的可用性。

It is the first integrated, Simatic IT project that is based completely on the ISA95 standard and is being implemented for the mining and materials processing industry. The system will be commissioned by Siemens and handed over as a turnkey solution.

這個(gè)是第一個(gè)完全基于 ISA95標(biāo)準(zhǔn)以及實(shí)施于采礦和原料加工工業(yè)的集成Simatic IT項(xiàng)目。該系統(tǒng)將由西門子負(fù)責(zé)試運(yùn)行，而且將作為一個(gè)全承包解決方案移交。

The Siemens Industrial Solutions and Services Group (I&S) is the integrator of systems and solutions for industrial and infrastructure facilities and global service provider for the plant and projects business covering planning, installation, operation and the entire life cycle. I&S uses its own products and systems and process technologies in order to enhance productivity and improve competitiveness of companies in the sectors of metallurgy, water treatment, pulp and paper, oil and gas, marine engineering, open-cast mining, airport logistics, postal automation, intelligent traffic systems and industrial services. In fiscal 2006 (to September 30) I&S employed a total of 36,200 people worldwide and achieved total sales of EUR 8.819 billion. 

西門子工業(yè)解決方案與服務(wù)集團(tuán)(I&S)作為工業(yè)和基礎(chǔ)設(shè)施行業(yè)的系統(tǒng)和解決方案提供商以及工廠和項(xiàng)目的全球服務(wù)提供商，其業(yè)務(wù)范圍涉及規(guī)劃、安裝、運(yùn)行和整個(gè)生命周期。I&S 利用其自身產(chǎn)品和系統(tǒng)以及過程技術(shù)為冶金、水處理、造紙、油氣、航海工程、露天采礦、航空運(yùn)輸、郵政自動(dòng)化、智能交通系統(tǒng)以及工業(yè)服務(wù)行業(yè)的公司提高生產(chǎn)率和提升競(jìng)爭(zhēng)力。在 2006 財(cái)政年度（截止 9 月 30 日），I&S在全球范圍的員工總數(shù)達(dá)到 36,200 人，實(shí)現(xiàn)銷售總額 88.19 億歐元。

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